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GYPV/6-1 DC PV Combiner Box Internal Structure with Fuse and Surge Protector

GYPV/6-1 DC Combiner Box

GYPV/6-1 DC Combiner Box combines 6 photovoltaic string inputs into 1 DC output, providing a compact and reliable DC power collection solution for solar PV systems. Each input channel is equipped with a PV DC fuse, while the output side integrates surge protection and DC isolation switch to provide over-current, short-circuit and lightning protection.
Designed with IP65 outdoor protection, waterproof MC4 connectors and wall-mounted installation, the GYPV/6-1 ensures safe and stable operation in various environmental conditions. Optional monitoring modules enable real-time monitoring of PV string current, voltage, temperature and protection status. It is ideal for residential, commercial rooftop and distributed solar PV applications requiring efficient DC wiring management.

•6-String PV Input Collection — Supports up to 6 photovoltaic string inputs with 1 DC output, simplifying solar array wiring and improving installation efficiency.
•Integrated DC Protection System — Equipped with PV DC fuses, surge protection device and DC isolation switch for reliable over-current, short-circuit and lightning protection.
•1000V DC System Compatibility — Supports up to 1000V DC system voltage with 15A maximum input current per PV string, suitable for various solar applications.
•IP65 Outdoor Protection Design — Features waterproof enclosure, MC4 waterproof connectors and wall-mounted installation for reliable outdoor operation.
•Compact & Space-Saving Design — Compact 440×400×180mm structure, suitable for distributed PV projects with limited installation space.
•Optional Intelligent Monitoring — Supports optional monitoring module for real-time monitoring of string current, voltage, temperature and protection status.
•Reliable Solar Inverter Connection — Provides safe DC power collection between photovoltaic arrays and inverters for residential, commercial and industrial PV systems.
•Wide Environmental Adaptability — Operates from -25℃ to +55℃ with up to 95% relative humidity tolerance for different installation environments.

Features

Overview

  • High reliability
    With DC FUSE
    With DC Surge Protection Device
    With DC Circuit breaker or DC load isolation switch.
  • Strong adaptability
    IP65 design, waterproof, anti dust and anti ultraviolet.
    Strict test for high and low temperature, used widely.
    The simple installation, the simplified system wiring, the convenient wiring.
    The box body is made of cold rolled steel and other metal materials.
  • Flexible configuration
    Used for single crystal silicon solar modules, polycrystalline silicon solar modules, thin film solar modules. Current
    rating of the photovoltaic fuse, circuit breaker, load isolation switch is modifed.

 

Description

GYPV/6-1 PV combiner box bus synthetic DC input of 6 PV components to 1 output. Each channel is with a fuse. Output side is equipped with lightning protection and circuit breaker. It greatly simplify input wiring of DC power distribution cabinet and inverter.
Realize lightning protection, short circuit protection and grounding protection. PV combiner box divided into two types: intelligent box and non-intelligent box. Intelligent PV combiner box is equipped with monitoring unit, then detect input current of each string, detect inside temperature, detect lightning protection status, detect circuit breaker status and summarize output voltage and so on.
Design and configuration strictly accordance with the “Technical specification for photovoltaic junction equipment” CGC/GF 037:2014.
Provide users with a safe, brief, beautiful and applicable photovoltaic system products.
The product adopts outdoor wall mounted type, which adapt to the harsh environment. In addition to the core components, the other can be customized by user requirements.

 

Schematic Diagram

GYPV/6-1 DC PV Combiner Box Wiring Diagram for Solar System

Technical Parameter

Data
Electric parameter
System maximum dc voltage 1000
Maximum input current for each string 15A
Maximum input strings 6
Maximum output switch current 80A/90A
Number of inverter MPPT 1
Number of output strings 1
Lightning protection
Category of test II Grade protection
Nominal discharge current 20kA
Maximum discharge current 40kA
Voltage protection level 3.8kV
Maximum continuous operating voltage Uc 1050V
Poles 3P
Structure characteristic Plug-push module
System
Protection grade IP65
Output switch DC isolation switch (standard)/DC circuit breaker(optional)
MC4R waterproof connectors Standard
PV DC fuse Standard
PV surge protector Standard
Monitoring module Optional
Preventing diode Optional
Box material PVC
Installation method Wall mounting type
Operating Temperature -25℃~+55℃
Elevation of temperature 2km
Permissible relative humidity 0-95%, no condensation
Mechanical parameter
Width x High x Depth(mm) 440*400*180

User Manual

GYPV/6-1 DC Combiner Box FAQs

What is a GYPV/6-1 DC Combiner Box?
GYPV/6-1 DC Combiner Box is a photovoltaic DC power distribution device that combines 6 PV string inputs into 1 DC output. It integrates PV fuses, surge protection device and DC isolation switch to provide safe and reliable protection for solar PV systems.
How many PV strings can the GYPV/6-1 DC Combiner Box support?
The GYPV/6-1 DC Combiner Box supports up to 6 PV string inputs and combines them into a single DC output for connection to a solar inverter.
What is the maximum DC voltage of this PV combiner box?
The GYPV/6-1 DC Combiner Box supports a maximum system DC voltage of 1000V, making it suitable for various commercial and industrial photovoltaic applications.
What protection functions does the GYPV/6-1 DC Combiner Box provide?
It provides multiple protection functions including PV string overcurrent protection through DC fuses, surge protection against lightning and voltage spikes, short-circuit protection and safe DC isolation.
Is the GYPV/6-1 DC Combiner Box suitable for outdoor installation?
Yes. The product features an IP65 protection rating and wall-mounted installation design, allowing reliable operation in outdoor photovoltaic environments with dust and water protection.
Does the GYPV/6-1 DC Combiner Box support monitoring functions?
Yes. An optional monitoring module is available, which can monitor PV string current, internal temperature, surge protection status, circuit breaker status and output voltage information.
What components are included in the GYPV/6-1 DC Combiner Box?
The standard configuration includes PV DC fuses, PV surge protection device (SPD), MC4 waterproof connectors and DC isolation switch. A DC circuit breaker and monitoring module are available as optional functions.
Can the GYPV/6-1 DC Combiner Box be customized?
Yes. Besides the standard core components, customization options such as component configuration, monitoring functions and other requirements can be provided according to different photovoltaic system designs.
What applications are suitable for the GYPV/6-1 DC Combiner Box?
The GYPV/6-1 DC Combiner Box is suitable for residential, commercial and industrial solar PV systems, helping simplify DC wiring between PV arrays and solar inverters while improving system safety and reliability.

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